Spiral Tunnel Washing Machines with Spiral Tunnel Washing Machines are Tunnel Washing machines developed for washing small parts collected by pouring them into the basket such as Screws, Hardware Elements and Vending Machines.
It is the most effective washing machine where excellent results can be obtained in the surface cleaning of the material placed in bulk in the basket in all kinds of materials.
The washing process is completed by loading the parts to be processed into the screw drum with automatic vibration, filling them back into the basket after dipping washing, spray washing, rinsing and drying.
Effective and excellent cleaning results are obtained by scanning the rotating parts in the drum with dip washing and pressure spray at close range.
It is the system that can best wash the threads of the screws before coating and does not leave any oil.
Selection and Project Design of the Machine to be Used
In the Spiral Tunnel Washing Machine, the unit lengths and the length of the washing machine are created according to the desired hourly washing capacities.
According to the part size and capacity information, the interior design of the auger is made and a project is created and a bid is made.
Hardware Specifications
The speed of the drum can be adjusted according to the desired speed level.
The auger, which is made of AISI 304 Steel, is specially designed according to the shape of the material to be processed.
The heating system can be electric, steam exchanger or burner heating according to preference.
Boilers are covered with insulation material to save heat and energy.
Automatic loading and unloading platforms can be added if desired.
Automation systems can be added upon request.
General Uses
In the manufacture of small parts such as screws, nuts, bolts,
Surface cleaning of screws and small parts before coating,
Wax coating, varnish coating processes,
In washing or phosphate removal processes before or after heat treatment,
Washing oily and machining materials coming out of the vending machine or CNC machine,
Washing sawdust and oily materials such as gas taps and faucet parts,
It can be used in accordance with washing processes for Aluminum, Brass Material, Casting Materials, Iron and Steel Types, Stainless Steel and Plastic types.
MACHINE SELECTION ACCORDING TO MATERIAL STRUCTURE
| FEATURES | KSS-2000 | KSS-2500 | KSS-3000 | KSS-3500 | KSS-4000 | KSS-4500 | KB-5500 | KB-6500 |
|---|---|---|---|---|---|---|---|---|
| Screw Diameter (mm) | 500 mm | 500 mm | 600 mm | 600 mm | 600 mm | 800 mm | 800 mm | 800 mm |
| Spiral Screw Spacing | 125-260 mm | 125-260 mm | 125-260 mm | 125-260 mm | 125-260 mm | 125-260 mm | 125-260 mm | 125-260 mm |
| Spiral Screw Height | 30-250 mm | 30-250 mm | 30-250 mm | 30-250 mm | 30-250 mm | 30-250 mm | 30-250 mm | 30-250 mm |
| Adjustable Belt Speed | 3-6 Rounds | 3-6 Rounds | 4-8 Rounds | 4-8 Rounds | 4-8 Rounds | 4-8 Rounds | 4-8 Rounds | 4-8 Rounds |
| 1-Alkaline Washing | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| 2-Rinsing | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| 3-Second Rinse (Optional) | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| 4-Air Jet Drying | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| Floppy Oil Skimmer | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| Automatic Liquid Level Control | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| Steam Concentrator | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| Automatic Loading system | Standard | Standard | Standard | Standard | Standard | Standard | Standard | Standard |
| PLC Control System | Optional | Optional | Optional | Optional | Optional | Optional | Optional | Optional |